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Technical Reference

Duplex Board GSM Specifications Chart

Complete guide to GSM ranges, caliper (thickness), brightness and applications for Khanna Paper Mills duplex boards. Use this to identify the right grade before placing your order.

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What Does GSM Mean?

GSM stands for Grams per Square Metre — the weight of one square metre of the board. It is the universal measure of paperboard weight and density in the packaging industry.

Higher GSM generally means greater thickness (caliper), more stiffness, and more material — which is why higher GSM grades cost more per tonne but give you a heavier, stronger box.

GSM and caliper (mm thickness) are related but not the same — a high-bulk board can be thicker than a denser board of the same GSM. Always specify both GSM and application when ordering.

GSM vs Caliper — Key Difference

GSM (Weight)

Mass per unit area. Determines cost per tonne. Higher GSM = heavier board = more material.

Caliper (Thickness)

Physical thickness in mm or micrometres. Determines box rigidity and die-cut behaviour. A high-bulk board can be thick at lower GSM.

Point System (Old)

You may hear "18pt" or "24pt" — 1 point = 0.254mm. 18pt ≈ 0.46mm ≈ ~350 GSM. 24pt ≈ 0.61mm ≈ ~450 GSM.

Complete GSM Specification Table

Khanna Paper Mills duplex boards — whiteback (ACB) and greyback (DGB/OGB) grades. All grades available at Krishna Trading Co., Siraspur, Delhi.

GSM Caliper (mm) Equiv. Points Brightness Grade Primary Applications
2300.28–0.3011–12 pt82–85% OGB / ACB Inner cartons, garment tags, thin mailers
2500.30–0.3412–13 pt83–86% All grades Shoe boxes, cosmetics, small retail cartons
2750.33–0.3713–14.5 pt84–87% DGB / OGB Corrugated liner, high-volume cartons
3000.36–0.4014–16 pt85–88% All grades Pharma cartons, FMCG boxes, cosmetics
3250.39–0.4415–17 pt85–88% DGB / ACB Food packaging, premium retail cartons
3500.42–0.4816.5–19 pt85–88% All grades Medicine cartons, heavy retail, display boxes
4000.50–0.5620–22 pt84–87% DGB Heavy industrial cartons, corrugated outer
450+0.58–0.6523–26 pt83–86% DGB Export cartons, max stacking loads, industrial

Caliper and brightness values are typical ranges. Actual values may vary by lot. Request COA (Certificate of Analysis) for critical specifications.

How to Choose the Right GSM

💊 Pharma & Medicine Cartons

Most medicine cartons use 300–350 GSM whiteback (ACB). The smooth surface supports fine print for drug information, barcodes and serialisation. Use ACB for food-contact compliance.

Recommended: 300–350 GSM ACB

🛒 FMCG & Retail Cartons

Standard FMCG outer packaging (cereal, detergent, personal care) typically uses 250–300 GSM. Whiteback for premium brands; greyback for economy lines.

Recommended: 250–300 GSM ACB or OGB

📦 Corrugated Box Liner

Corrugated liner requires 230–300 GSM greyback (DGB/OGB). Stiffness and surface printability are key. Higher GSM for outer face, lower for inner liner.

Recommended: 230–300 GSM DGB or OGB

🚢 Export & Heavy Cartons

Export cartons and those bearing stacking loads need 400–450 GSM DGB. Maximum stiffness, bulk and burst strength. Essential for sea-freight shipments.

Recommended: 400–450 GSM DGB

Still not sure which GSM to order?

Tell us your box dimensions, application and quantity — we'll recommend the right grade.

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Common Mistakes When Choosing GSM

⚠️

Over-specifying GSM

Using 400 GSM for a carton that only needs 300 GSM adds cost without benefit. Match GSM to the structural requirement of your specific box.

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Ignoring Caliper

Two boards can have the same GSM but different calipers depending on bulk. For die-cutting and machine compatibility, always verify caliper alongside GSM.

⚠️

Wrong Grade for Application

Greyback in a pharma carton can cause regulatory issues. Whiteback in a corrugated liner wastes cost. Match grade (whiteback vs greyback) before selecting GSM.

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